I launched the motorboat yesterday afternoon after two weeks of working on it in the middle of the yard. Some years the boat manages to go in early, other years it goes in late. This year was late because of the winter-that-wouldn't-end. Some years the boat needs multiple visits to the mechanic, other years I get her running on my own. This year I tackled a few overdue projects and one nasty recurring problem which required a sledgehammer. As my Cousin Pete (who lives across the street in the western half of the Chatfield family compound) likes to to say, watching a Churbuck with an internal combustion engine (lawnmower, pressure washer, automobile, chainsaw, outboard motor) is like watching a monkey with a hand grenade. I know he likes to sit on his front porch with a cocktail and laugh at my best efforts to destroy anything that lives on gasoline and I am sure he noted my application of a sledge hammer to my Honda 40 horsepower outboard for future retelling.
Back in March, in a fit of optimism, I dragged the boat out from behind the garage, cut off the useless blue tarp that collapsed during the first snow storm, noted that the trailer's ten year-old tires are still hanging in there (which is good because the wheels are rusted onto the axles forever), and started the familiar recommissioning process which is becoming second nature now that the boat is twenty-two years old and on engine #3.
The calm before the failure
The battery went onto the charger. I grabbed a broom and swept out the sticks and leaves, sand and shells, dragged out the clam rakes and baskets, and winced at the beard of dried slime along the waterline and the crust of barnacles on the keelson -- proof I didn't do much of a job last fall when I yanked the boat for the season. I had a feeling my neglect would mean the boat would bone me so I drove up to see Dow Clark, my mechanic and asked him if he could tune things up. He pointed out that there was a blizzard coming (this was last month), and he wouldn't work on the boat if the temperatures went below freezing because he needed to run a hose through through engine's water intakes in the parking lot and didn't want to turn it into a skating rink for the other tenants in the little row of garages behind Peck's and the Domino's Pizza place.
The blizzard came and went, I returned to the boat (glad I hadn't launched her in time for an evening of 60 mph gusts out of the north), replaced the battery, and lowered the engine. The first boat problem of 2014 emerged immediately: the steering was frozen, a common occurrence which meant the push rod system that pushed and pulled the motor on the transom was seized. Inside I went to Google and YouTube, read about the problem, watched about a dozen different possible solutions, and returned armed with a propane torch, a hacksaw, a length of rebar, a cold chisel, a ball-peen hammer, a mason's hammer, a grease gun, and a spray can of white lithium grease, another can of "PB Blaster, and finally, a can of carburetor cleaner. I disconnected the motor from the steering assembly, got rid of all nearby gasoline, lit the torch, and started heating the steering tube. For the next six hours I feebly tapped at the end of the stainless steel ram with the hammer, tried a 2"x4" lever, reapplied heat, sprayed various fluids, and finally, in a fit of total despair and destruction, broke out a sledgehammer and started whaling away at the end of the pernicious steering gear.
That did it. If it is stuck, whack it. A couple applications of the precision tool and the ram started to budge a tiny bit with every smack. I finally drove the thing all the way into the tube, then continued the brutal repair with a piece of rebar, clocking my knuckles so hard when the sledgehammer missed that I was convinced I'd broken my hand. After countless attacks on the piece of precision Japanese machinery, the steering ram popped out and I performed a little Dave Dance of Happiness on the brown lawn. I reamed out the tube with brushes and carburetor cleaner, cleaned the ram piston off and regreased it, then reassembled the whole mess until the steering wheel spun back and forth with silken, greased ease. Success. I spared myself a new $125 steering cable and a trip to the mechanic.
A past winter launching which ended in a rescue after water in the gas killed the expedition.
Then to the greasy manual for a refresher in changing the engine oil and lower unit lube. I siphoned whatever water I could find out of last year's gas and drained the fuel lines, changed the fuel-water separator, and tightened the drain holes on the three carb bowls. New spark plugs followed, a change in the fuel filter and I was ready to test it. Professional mechanics use these "headphone" sort of clamps that attach to the water intake of the motor and then run a hose through them so they can work the running motor on dry land. The last time I did that I melted the water pump. This year I hooked the trailer up to the car and drove the boat down Old Shore Road and backed the trailer in deep enough to lower the motor without launching the boat (I have learned that launching prematurely always means the boat will not start and will need to be paddled back to the trailer, winched back on, and taken up to Dow Clark two miles inland on a trailer with no lights and an expired registration that is one flake of rust away from collapsing.
I climbed aboard, lowered the motor, inserted the key, said a prayer, and started cranking. It astarted after 15 seconds, a feeble, barely combusting ignition that I nursed to life like a freezing man lighting a fire in a Jack London story. I let it strangle and shudder, then dared to give it a bit more gas, let go of the choke and it LIVED! Do another Dave Dance of happiness, feel like a master mechanic.
I let it run for 15 minutes on the trailer, relishing the opportunity to hog the entire boat ramp by myself on a Saturday afternoon ; a ramp that in three months would have a line of impatient boaters waiting for their turn to launch or haul their boats while some ass clown clogged things up by deciding to clean his Bayliner while everyone waited and honked their horn. The off-season in Cotuit is the season of the Townie Prerogative: when those of us stupid enough to live here from January to April get to put out our dinghies on the prime spots, get to hog boat ramps for as long as we want, drive fast in areas of the harbor usually confined to 6 mph, and then clam in places that get closed on May 1.
I let the motor run for a quarter hour because the second rule of Churbuck Outboard Failure is that a motor that runs well near the beach will fail as soon as it is about 500 feet away from the beach -- generally because of water in the system, or a failed water pump that sets off the dreaded alarm sound which means a $500 repair bill is coming soon. A sub-rule of Churbuck Outboard Failure is that failure in the off-season means there aren't any other boaters around to come to one's rescue and the possibility of being stranded and having to swim in 40 degree water is very real. These are the lessons learned over 22 Cape Cod Springs, proof that wisdom is nothing more than the accrual of repeated failures.
I resisted the temptation to back off of the trailer and bomb around the bay. The bottom was unpainted and there was more work to do. Driving an unpainted boat would definitely draw the curses of the Gods of Maritime Failure and I only get superstitious when I am on the water.
Back to the yard and then off to the marine supply store for the annual BOHICA* (nothing will trash a bank balance faster than a can of bottom paint or any sort of marine hardware). The harbormaster nearly wrote me a ticket last August for being on the water without navigation lights. I had to invest in a new sternlight and green-and-red bow light, wire, connectors, switches, etc.. Back to the boat and my favorite liquid after a smoky peaty single malt scotch -- Hull Cleaner -- an evil solution that is swabbed around the waterline of the white hull which turns brown over the course of a summer like a smoker's lungs. Hull cleaner must be washed off, so down into the cistern under the grape arbor I go -- through a manhole cover into a dank dirt floor chamber under the birdfeeders to turn back on the outdoor faucets. Then back into daylight in search of the hoses, replacing washers and finding a working nozzle while the birds act inconvenienced because I dare interrupt their springtime binge diet.
Hull Cleaner magically bleaches everything away like a blessing from the Pope, but it also eats into the trailer's galvanized frame one whiff of the stuff and the disconcerting sensation of burning lungs makes me believe it is an evil fluods. I hose it off, get the bottom wet, and drag my 55-year old ass under the boat with a scrub brush and scraper to vanquish 2013's barnacles and slime. This results in my being crippled later in the evening, forced to lay on my back on the floor while watching 60 Minutes and moaning that I have strapping sons who should be crawling under boats on wet grass littered with stinky evicted barnacles.
The next day my son thoughtfully volunteered to crawl under the boat wearing a set of disposable Tyvek overalls to paint the bottom with antifouling paint while I masking-taped the boot top line. When we were done the boat looked about as good as it did the day in 1992 when I picked it up from the builder in Vineyard Haven (the best $7500 I have spent in my life).
The wiring of the lights was a sobering reminder that I am a terrible electrician. My first attempt succeeded in turning the new lights on, but my mis-wiring also turned the circuit into one big electric stove top that started to turn red, smoke and melt the plastic insulation off of the wire. Back to the Internet for assistance, but finally I figured out enough 12V electrical wiring theory to get the job done correctly.
By this point in time it is noon on Easter Sunday. Easter dinner starts at four pm. I look for volunteers to join me for the maiden voyage and a quick clamming expedition to secure enough littlenecks for appetizers. No takers, everyone is occupied with deviled egg construction. So I break out the new waders, find the VHF radio, cellphone, clam license, buckets, oarlocks, oars, temporary mooring float, throw it all into the boat, insert the drain plugs, connect the gas tank, back up the trailer hitch, and off I go under bluebird skies and a nice spring day.
The boat started on the first try. I backed off the trailer, brought the boat into the beach and left it there while I parked the trailer on the side of Old Shore Road. Back to the boat, off the beach, restart, back away and head for the winter stick that marks my mooring near the yacht club's beach to tie on a temporary painter until the mooring guy can get out there and swap the wooden winter stick for the regular rode.
The alarm horn goes off just as I pull up to the mooring. SHIT! Off with the engine before heinous amounts of destruction occur. I tie the boat onto the winter stick before addressing yet another spring launching spoiled by Honda. I turn it back on. No alarm. I note the engine "pisser" is not squirting water. Proof the water pump isn't work. Off with the engine, find the hidden paper clip, tilt up the engine, and ream out the little piss-port under engine cover. Restart, long satisfying stream of pee and no alarm horn.
I headed off to Sampson's Island to clam, and opened up the engine all the way as I skipped across the chop of Cotuit Bay, the wind chill plummeting the temperature and bringing wind blown tears to my eyes. No alarm horns No surges in power as the carbs drink in water. Just a well working boat on a sunny day. One month of weekends and one boat is in the water in time for the first stripers, squid and bluefish. Now to start on the big sailboat and another month of messing around.
*Bend Over Here It Comes Again